KTM 950 ADVENTURER 2003-2005

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Price range: £291.50 through £737.00

When it comes to upgrading your adventure motorcycle, few modifications deliver the impact of premium ktm performance superbike exhausts, and our system for the KTM 950 ADVENTURER 2003-2005 represents the pinnacle of aftermarket exhaust engineering. Designed and manufactured by Carbon Can Co Ltd, this exhaust system transforms your ride with enhanced performance, reduced weight, and an unmistakable sound that turns heads on every journey.

Premium KTM Performance Superbike Exhausts Engineered for the 950 Adventurer

The KTM 950 ADVENTURER is a legendary machine that deserves equally impressive components. Our exhaust system has been precision-engineered specifically for the 2003-2005 models, ensuring perfect fitment without compromise. Each kit includes everything you need for a complete installation: two stainless steel 304 CNC mandrel bent link pipes, two stainless exhaust straps, and two exhaust strap rubbers. This comprehensive package means you can install your new exhaust with confidence, knowing that every component has been carefully designed to work in harmony.

The use of 304-grade stainless steel ensures exceptional durability and corrosion resistance, crucial for adventure riders who tackle all weather conditions and terrains. Unlike cheaper alternatives that use crush-bent tubing, our CNC mandrel bent link pipes maintain consistent internal diameter throughout every bend, ensuring optimal exhaust gas flow and maximum performance gains. This manufacturing precision is what separates true ktm performance superbike exhausts from budget alternatives.

Why Choose Carbon Can Co KTM Performance Superbike Exhausts?

Our exhaust system offers multiple benefits that enhance your riding experience. The weight reduction compared to the standard OEM system is immediately noticeable, particularly when navigating technical terrain or lifting the bike onto its centre stand. Every kilogram saved on a motorcycle improves handling, acceleration, and fuel efficiency, making this upgrade particularly valuable for adventure touring riders who cover long distances.

Performance gains are equally impressive. The improved exhaust flow reduces back pressure, allowing your engine to breathe more efficiently. This translates to smoother power delivery throughout the rev range, with particularly noticeable improvements in mid-range torque – exactly where adventure riders need it most when overtaking or climbing steep gradients. The distinctive exhaust note also adds character to your ride without being antisocially loud, striking the perfect balance between performance and practicality.

Straightforward Installation with OEM Compatibility

One of the standout features of this exhaust system is its designed compatibility with standard OEM downpipes. This means you can upgrade your exhaust without needing to replace your entire system, saving both money and installation time. The fitment has been extensively tested to ensure proper alignment and secure mounting, eliminating the frustration often associated with aftermarket exhaust installations. Whether you’re a competent home mechanic or prefer professional installation, the process is straightforward and well-documented.

The included stainless steel exhaust straps and rubber mountings ensure secure, vibration-free mounting that stands up to the rigours of adventure riding. These quality fastening components prevent the rattles and movement that can plague inferior exhaust systems, ensuring your investment continues to perform flawlessly mile after mile.

Built to Last: Quality Materials and Manufacturing

Carbon Can Co Ltd has built its reputation on uncompromising quality, and these ktm performance superbike exhausts exemplify that commitment. The 304-grade stainless steel construction resists corrosion even in the harshest conditions, from salt-laden coastal roads to muddy off-road trails. The precision CNC mandrel bending process ensures consistent wall thickness and diameter, eliminating weak points that could fail under stress.

Each exhaust system undergoes rigorous quality control before dispatch, ensuring that what arrives at your door meets the exacting standards Carbon Can Co is known for. This attention to detail extends to the welding quality, surface finish, and dimensional accuracy – aspects that cheaper manufacturers often overlook but which make the difference between a satisfactory product and an exceptional one.

Perfect Complement to Your KTM Performance Superbike Exhausts Collection

If you own multiple KTM motorcycles or are considering your next adventure bike, Carbon Can Co offers exhaust systems across the KTM range. Riders with newer models might be interested in our KTM 790 Adventurer 2019-2020 exhaust system, whilst those with the supermoto variant can explore our KTM SM 950 2005-2007 performance options. This consistency across the range means you can experience the same quality and performance benefits regardless of which KTM you ride.

For riders seeking authoritative information about motorcycle exhaust technology and performance modifications, the Motorcyclist Online publication offers comprehensive technical articles and expert guidance that complement your research into aftermarket components.

Frequently Asked Questions

Will this exhaust fit my 2004 KTM 950 Adventurer?
Yes, this exhaust system is specifically designed for all KTM 950 ADVENTURER models from 2003 to 2005 inclusive, ensuring perfect fitment for your 2004 model.

Do I need to remap my ECU after installing this exhaust?
While the exhaust will function perfectly with standard mapping, many riders choose to optimize their fuel mapping to maximize the performance benefits. Consultation with a qualified KTM technician is recommended for the best results.

How much weight does this system save compared to stock?
The weight saving varies depending on the specific configuration, but riders typically report noticeable reductions that improve handling and manoeuvrability, particularly beneficial for adventure touring applications.

Is the exhaust road legal?
Please check your local regulations regarding aftermarket exhaust systems, as requirements vary by jurisdiction. The system is designed to provide performance enhancement whilst maintaining reasonable noise levels.

Transform your KTM 950 ADVENTURER with premium ktm performance superbike exhausts from Carbon Can Co Ltd. Order today and experience the difference that precision engineering and quality materials make to your adventure riding experience.

Material

White, Polished Stainless Steel, Satin Stainless Steel, Titanium, Carbon, Black, Blue

Shape

Round GP, Oval, Round, Tri Oval

Outlet

Evo Outlet, GP Pro Outlet, Single Outlet, Twin Outlet, Carbon Outlet

Type

Race, Road Legal

Outlet

Single Outlet – single 54mm diameter rolled outlet. Best performing outlet in a road-legal /race. Simple and effective.
Twin Outlet – twin 40mm diameter rolled outlets. This has the ‘best of both worlds’, quieter than the single outlet with baffles inserted, and Louder than the single outlet with the baffles removed. (Both outlets working in the road-legal form).
Carbon Outlet -Our superior outlet range with a choice of a smooth, sleek Oval, ultra-modern Tri-oval, and now our all-new for 2020 Round outlet. These outlets give your exhaust the distinctive, expensive finish without the expensive price tag.
GP Pro Outlet – Comes with a large 63mm diameter slash-cut finish, and can come with and without road-legal baffles.
Stainless_tri-oval_EVO-carbon-outlet-1 The Evo Outlet – Is a new, modern 2020 design. The sleek, tapered lines compliment any road – track or race bike

Materials

Our Exhausts are internally constructed in stainless steel and the outer sleeve can be made in stainless steel, titanium or carbon fiber. CARBON CAN COMPANY ONLY uses the best grade materials.

Polished Stainless Steel – Grade T304 + T409 (a single slip-on exhaust normally weighs 1.9 kilos).
Satin Stainless Steel – Grade T304 + T409 (a single slip-on exhaust normally weighs 1.9 kilos).
Titanium – Grade 2 + 3 mill finish (a single slip-on exhaust normally weighs 1.7 kilos).
Carbon Fibre – 4 x 4 twill prepreg autoclave cured, foiled lined (a single slip-on exhaust normally weighs 1.2 kilos).

Our coloured exhausts have stainless steel sleeves that are painted prior to assembly. The item is electrostatically coated with high-grade polyester powder and cured at 200º-220º deg C giving a durable, smooth and U.V. resistant finish with excellent colour retention. Colours available are matt black, gloss white and gloss blue.

Shape

Round GP – Ø98mm Our smaller round exhaust shape and is usually 250mm Long (this exhaust shape is perfect for the customer who wants a louder sound on a standard sized bike).
Round – Ø110mm Our Normal-sized exhaust shape and can come in sizes from 250mm to 450mm Long. (This is our standard sized exhaust and performs excellently on most bikes).
Oval – working from 110mm Ø is sized 98mm wide and 122mm High and can come in sizes from 250mm to 450mm Long. (This is our slimmest design, for inverted under-seat exhausts, or for customers/Racers who need the slimmest streamlined spacers to ride through).
Tri Oval – working from 110mm Ø is sized 98mm wide and 122mm High and can come in sizes from 250mm to 450mm Long.
(This is our Premium shaped design. (Designed back in 2002′ our company was the first in the UK to produce this exclusive shape, have a look around and see how many UK companies have copied us!!).

All our Road Legal exhausts come with a Road Legal Baffle / Decibel Killer + BSAU ( British Road-Legal ) markings.

All our RACE exhausts do not come with a Road Legal Baffle / Decibel Killer + do not have any BSAU ( British Road-Legal ) markings. and are marked NOT FOR ROAD USE

2024 Road legal exhaust statement:

At Max Torque Cans we prioritise safety and compliance in the world of motorcycle exhausts. Our commitment to adhering to regulations is evident in our product design and labelling, and hence with new updates from ACEM, DVSA and DfT, we are ensuring our exhaust systems are compliant with new and upcoming legislation and regulations. Specifically, two changes detailed below:

Road Legal Exhausts: Our road legal exhausts will have the BSAU stamped markings and be crafted with non-removable baffles, aligning seamlessly with the standards set by ACEM (European Association of Motorcycle Manufacturers). These baffles are an integral part of our design to ensure that your motorcycle exhaust complies with road regulations, providing you with a legal and enjoyable riding experience.

Race Exhausts and Silencers:  For those seeking an exhilarating experience on the track, our race exhausts are engineered to deliver optimal performance. Clearly marked with type approval markings “Not for Road Use” etched into the side, these exhausts are specifically designed for racing applications. This distinction is in line with DVSA policy, ensuring that our race exhausts are suitable for track use, meeting the highest performance standards without compromising on safety.

 

3D View

Please click on the exhaust below to see the 3D model