SUZUKI RV 125 – 200 VAN VAN 2003-2017

,

Price range: £154.00 through £346.50

When searching for suzuki performance superbike exhausts that deliver exceptional quality and sound for your Suzuki RV 125 – 200 VAN VAN 2003-2017, Carbon Can Co Ltd offers a precision-engineered solution that transforms your riding experience. This premium aftermarket exhaust system has been specifically designed and manufactured to enhance the performance characteristics of your VAN VAN whilst providing that distinctive deep tone that enthusiasts demand from their machines.

Premium Suzuki Performance Superbike Exhausts for Your VAN VAN

The Suzuki RV 125cc and 200cc VAN VAN models have earned a reputation as versatile, fun-to-ride motorcycles perfect for both urban commuting and light trail riding. Our exhaust system complements these characteristics by offering a significant upgrade over the standard OEM exhaust. Constructed from high-grade stainless steel 304 material, this exhaust delivers outstanding durability and corrosion resistance, ensuring your investment continues to perform flawlessly regardless of British weather conditions.

Each exhaust system includes everything you need for a straightforward installation. The comprehensive fitment kit comprises one stainless steel 304 CNC mandrel bent link pipe, one stainless exhaust strap, and one exhaust strap rubber. The mandrel bending process ensures consistent internal diameter throughout the pipe, which is crucial for maintaining optimal exhaust gas flow and maximising performance gains. This manufacturing technique represents the gold standard in exhaust fabrication, preventing the flow restrictions that occur with cheaper crush-bent alternatives.

Why Choose Carbon Can Co Ltd Suzuki Performance Superbike Exhausts?

Our exhaust system has been engineered to fit straight onto your standard OEM downpipes, eliminating the need for costly modifications or specialist fabrication work. This direct fitment approach means you can complete the installation in your own garage with basic hand tools, saving both time and money. The precision CNC mandrel bent link pipe ensures perfect alignment with your existing exhaust manifold, whilst the included stainless steel strap and rubber mount provide secure, vibration-dampened attachment to your motorcycle’s frame.

The weight savings compared to the standard exhaust are immediately noticeable, contributing to improved handling characteristics and a more responsive feel from your VAN VAN. The stainless steel construction not only provides excellent longevity but also maintains its appearance far better than mild steel alternatives, which quickly deteriorate when exposed to moisture and road salt. For riders who appreciate engineering excellence, the attention to detail in every weld and join reflects Carbon Can Co Ltd’s commitment to manufacturing quality.

Sound, Performance and Character from Suzuki Performance Superbike Exhausts

Beyond the mechanical advantages, this exhaust system delivers a satisfying exhaust note that enhances the riding experience without being antisocially loud. The carefully calculated internal volume and outlet diameter produce a deep, purposeful tone that announces your presence on the road whilst remaining considerate of noise regulations. Many riders find that the improved sound character makes their VAN VAN feel more engaging and exciting to ride, transforming even mundane commutes into enjoyable experiences.

The performance benefits extend beyond subjective improvements. By reducing back pressure and optimising exhaust gas scavenging, this system can contribute to modest gains in both power output and throttle response. Whilst the VAN VAN is not a high-performance sportsbike, every improvement in efficiency makes the riding experience more pleasurable. The reduced weight also means your motorcycle accelerates more freely and handles with greater agility, particularly noticeable when navigating tight urban environments or tackling light off-road trails.

Professional Quality Materials and Construction Standards

Carbon Can Co Ltd manufactures exhausts to exacting standards that rival or exceed OEM specifications. The stainless steel 304 grade material offers superior resistance to heat, corrosion and mechanical stress compared to standard mild steel exhausts. This material choice ensures your exhaust system maintains both its structural integrity and aesthetic appearance for many years, even under demanding conditions. The CNC mandrel bending process creates smooth, consistent bends without collapsing or distorting the pipe walls, which is essential for maintaining unrestricted exhaust flow.

Every weld is completed to professional standards, ensuring gas-tight joints that will not develop leaks over time. The fitment hardware included with your exhaust has been carefully selected to provide secure mounting whilst accommodating the natural vibration and thermal expansion that occurs during operation. This attention to every component, no matter how small, reflects the engineering philosophy that separates premium aftermarket parts from budget alternatives.

For riders seeking to upgrade other Suzuki models in their collection, Carbon Can Co Ltd offers an extensive range of options. Our SUZUKI GSXR1000 K7 K8 2007 – 2008 exhaust system delivers similar quality and performance benefits for sportsbike enthusiasts, whilst our SUZUKI GSX1300R HAYABUSA 2021- GEN 3 options cater to those demanding ultimate performance from their machines.

Installation and Compatibility Information

This exhaust system is compatible with Suzuki RV 125cc and 200cc VAN VAN motorcycles manufactured between 2003 and 2017. The direct OEM fitment design means installation is straightforward for anyone with basic mechanical aptitude. Before beginning installation, ensure your motorcycle is on a stable centre stand and that the existing exhaust has cooled completely. Remove the original exhaust by loosening the mounting hardware and carefully sliding it free from the downpipes.

The new Carbon Can Co Ltd exhaust slips onto the standard downpipes and secures using the supplied stainless steel strap and rubber mount. Ensure all connections are properly seated before tightening fasteners to the recommended torque specifications. After installation, start your motorcycle and check for any exhaust leaks around the joints. A brief settling-in period may be required as gaskets and seals bed in properly. You can view our installation demonstration on our YouTube channel, which provides visual guidance through each step of the process.

For technical guidance on motorcycle exhaust systems and their impact on performance, the Motorcycle News website offers extensive resources and expert reviews that can help you understand the science behind exhaust upgrades and their real-world benefits.

Frequently Asked Questions About Suzuki Performance Superbike Exhausts

Will this exhaust fit my specific VAN VAN model year? Yes, this exhaust system is designed to fit all Suzuki RV 125cc and 200cc VAN VAN models manufactured between 2003 and 2017, ensuring perfect compatibility across the entire production run.

Do I need to re-jet or re-map my motorcycle after fitting this exhaust? For most riders, the VAN VAN will perform excellently with the standard fuelling maps. However, if you have made other performance modifications or notice any irregular running characteristics, a fuel system adjustment may optimise results.

How does this compare to the original exhaust in terms of weight? The Carbon Can Co Ltd exhaust system offers significant weight savings compared to the standard OEM exhaust, contributing to improved handling and performance without compromising durability or longevity.

Is this exhaust road legal in the UK? This exhaust is manufactured for motorsport and off-road use. Riders should ensure any modifications to their motorcycle comply with current regulations regarding noise emissions and vehicle construction standards for road use.

What maintenance does this exhaust require? The stainless steel construction requires minimal maintenance. Periodically inspect mounting hardware for tightness and clean the exterior with appropriate stainless steel cleaner to maintain the aesthetic appearance.

Upgrade your Suzuki VAN VAN today with this premium exhaust system and experience the difference that professional engineering and quality materials make to your riding experience.

Material

White, Polished Stainless Steel, Satin Stainless Steel, Titanium, Carbon, Black, Blue

Shape

Round GP, Oval, Round, Tri Oval

Outlet

GP Pro Outlet, Single Outlet, Twin Outlet, Carbon Outlet

Type

Race, Road Legal

Outlet

Single Outlet – single 54mm diameter rolled outlet. Best performing outlet in a road-legal /race. Simple and effective.
Twin Outlet – twin 40mm diameter rolled outlets. This has the ‘best of both worlds’, quieter than the single outlet with baffles inserted, and Louder than the single outlet with the baffles removed. (Both outlets working in the road-legal form).
Carbon Outlet -Our superior outlet range with a choice of a smooth, sleek Oval, ultra-modern Tri-oval, and now our all-new for 2020 Round outlet. These outlets give your exhaust the distinctive, expensive finish without the expensive price tag.
GP Pro Outlet – Comes with a large 63mm diameter slash-cut finish, and can come with and without road-legal baffles.
Stainless_tri-oval_EVO-carbon-outlet-1 The Evo Outlet – Is a new, modern 2020 design. The sleek, tapered lines compliment any road – track or race bike

Materials

Our Exhausts are internally constructed in stainless steel and the outer sleeve can be made in stainless steel, titanium or carbon fiber. CARBON CAN COMPANY ONLY uses the best grade materials.

Polished Stainless Steel – Grade T304 + T409 (a single slip-on exhaust normally weighs 1.9 kilos).
Satin Stainless Steel – Grade T304 + T409 (a single slip-on exhaust normally weighs 1.9 kilos).
Titanium – Grade 2 + 3 mill finish (a single slip-on exhaust normally weighs 1.7 kilos).
Carbon Fibre – 4 x 4 twill prepreg autoclave cured, foiled lined (a single slip-on exhaust normally weighs 1.2 kilos).

Our coloured exhausts have stainless steel sleeves that are painted prior to assembly. The item is electrostatically coated with high-grade polyester powder and cured at 200º-220º deg C giving a durable, smooth and U.V. resistant finish with excellent colour retention. Colours available are matt black, gloss white and gloss blue.

Shape

Round GP – Ø98mm Our smaller round exhaust shape and is usually 250mm Long (this exhaust shape is perfect for the customer who wants a louder sound on a standard sized bike).
Round – Ø110mm Our Normal-sized exhaust shape and can come in sizes from 250mm to 450mm Long. (This is our standard sized exhaust and performs excellently on most bikes).
Oval – working from 110mm Ø is sized 98mm wide and 122mm High and can come in sizes from 250mm to 450mm Long. (This is our slimmest design, for inverted under-seat exhausts, or for customers/Racers who need the slimmest streamlined spacers to ride through).
Tri Oval – working from 110mm Ø is sized 98mm wide and 122mm High and can come in sizes from 250mm to 450mm Long.
(This is our Premium shaped design. (Designed back in 2002′ our company was the first in the UK to produce this exclusive shape, have a look around and see how many UK companies have copied us!!).

All our Road Legal exhausts come with a Road Legal Baffle / Decibel Killer + BSAU ( British Road-Legal ) markings.

All our RACE exhausts do not come with a Road Legal Baffle / Decibel Killer + do not have any BSAU ( British Road-Legal ) markings. and are marked NOT FOR ROAD USE

2024 Road legal exhaust statement:

At Max Torque Cans we prioritise safety and compliance in the world of motorcycle exhausts. Our commitment to adhering to regulations is evident in our product design and labelling, and hence with new updates from ACEM, DVSA and DfT, we are ensuring our exhaust systems are compliant with new and upcoming legislation and regulations. Specifically, two changes detailed below:

Road Legal Exhausts: Our road legal exhausts will have the BSAU stamped markings and be crafted with non-removable baffles, aligning seamlessly with the standards set by ACEM (European Association of Motorcycle Manufacturers). These baffles are an integral part of our design to ensure that your motorcycle exhaust complies with road regulations, providing you with a legal and enjoyable riding experience.

Race Exhausts and Silencers:  For those seeking an exhilarating experience on the track, our race exhausts are engineered to deliver optimal performance. Clearly marked with type approval markings “Not for Road Use” etched into the side, these exhausts are specifically designed for racing applications. This distinction is in line with DVSA policy, ensuring that our race exhausts are suitable for track use, meeting the highest performance standards without compromising on safety.

 

3D View

Please click on the exhaust below to see the 3D model