New Benelli TNT125 & 135 Tornado+Naked De Cat Down-Pipe Exhaust header UK Made Ø32

£176.00

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When it comes to upgrading your motorcycle with benelli performance superbike exhausts, the New Benelli TNT125 & 135 Tornado+Naked De Cat Down-Pipe Exhaust Header represents the pinnacle of British engineering and craftsmanship. Manufactured right here in the UK from premium T304 stainless steel, this Ø32mm header system has been meticulously designed to deliver enhanced performance, significant weight savings, and a refined exhaust note that sits perfectly within road-legal limits whilst giving your Benelli the soundtrack it deserves.

Premium UK-Made Benelli Performance Superbike Exhausts Engineering

Our British-manufactured downpipe header is precision-engineered specifically for the Benelli TNT125 and TNT135 models, including both the Tornado and Naked variants. Constructed from high-grade T304 stainless steel, this exhaust component offers exceptional durability and corrosion resistance that will withstand years of demanding use. The Ø32mm diameter has been carefully calculated to optimise exhaust gas flow, significantly improving upon the restrictive characteristics of the original equipment manufacturer (OEM) catalytic converter system.

What makes this header truly exceptional is the integrated Powerbomb baffle technology. This innovative feature creates a carefully tuned exhaust note that’s noticeably more spirited than the standard system, yet remains compliant with UK road regulations. The fitting bracket ensures secure mounting, whilst the pre-drilled Lambda sensor hole means you can retain full compatibility with your motorcycle’s oxygen sensor and engine management system without any modifications or warning lights on your dashboard.

Significant Performance and Weight Benefits with Benelli Performance Superbike Exhausts

One of the most impressive aspects of this upgrade is the dramatic weight reduction. The standard Benelli downpipe weighs a hefty 3.4 kilograms, whilst our performance replacement tips the scales at just 1.4 kilograms – delivering an outstanding 2.0 kilogram weight saving. This reduction in unsprung and overall mass contributes to improved handling characteristics, sharper throttle response, and enhanced acceleration across the rev range.

Beyond weight savings, the de-cat design removes the restrictive catalytic converter, allowing exhaust gases to exit the combustion chamber with far less resistance. This improved gas flow translates directly into measurable power gains throughout the powerband. According to research from Motorcycle News, aftermarket exhaust systems can typically deliver between 5-10% power increases on small to medium displacement motorcycles, alongside improvements in throttle response and overall engine refinement.

Installation and Compatibility Details

The header pipe is designed as a direct replacement for your standard Benelli TNT125 or TNT135 front pipe, fitting exactly as the original equipment with no modifications required. It connects seamlessly to your existing rear silencer using the standard mounting points and OEM gasket, ensuring a straightforward installation process that most home mechanics can accomplish with basic tools.

We strongly recommend applying a thin bead of household silicone-based sealant to all joint interfaces before final assembly. This creates a gas-tight seal that prevents exhaust leaks and ensures optimal performance. The Lambda sensor hole is pre-positioned to accept your original oxygen sensor, maintaining full compatibility with your motorcycle’s fuel injection and emissions monitoring systems.

Why Choose Carbon Can Co’s Benelli Performance Superbike Exhausts

At Carbon Can Co Ltd, we specialise in manufacturing premium motorcycle exhaust systems that deliver genuine performance improvements without compromising reliability or requiring expensive engine management modifications. Our Quill Performance Exhausts range has been developed specifically to provide maximum power gains without necessitating fuel mapping changes or additional tuning expenses – the system works perfectly with your standard ECU programming.

This downpipe was developed specifically for riders who desire a more refined aesthetic appearance combined with improved performance, but without the excessively loud race-spec noise that can attract unwanted attention or legal complications. The result is an exhaust note that’s characterful and sporty, yet civilised enough for daily commuting and long-distance touring.

Similar to our popular Kawasaki Z1000 2010-2019 single right hand CNC Stainless De-cat pipe & clamps, this Benelli system represents outstanding value for money, combining British manufacturing quality with genuine performance benefits and dramatic weight reduction.

What’s Included in Your Package

  • One complete T304 stainless steel front pipe/header in Ø32mm diameter
  • Integrated Powerbomb baffle for optimised exhaust flow and sound control
  • Secure fitting bracket for reliable mounting
  • Pre-drilled Lambda sensor hole positioned for OEM sensor compatibility
  • Complete installation instructions
  • Road-legal sound output specification

Frequently Asked Questions

Will I need to remap my ECU after fitting this exhaust header?
No, our Quill Performance Exhausts are specifically engineered to deliver power gains without requiring fuel mapping changes. The system works perfectly with your standard ECU programming.

Is this exhaust system road legal in the UK?
Yes, whilst louder than the standard system, this header produces sound levels within UK road-legal limits, making it suitable for everyday road use.

How difficult is the installation process?
The header is a direct bolt-on replacement requiring no modifications. Most competent home mechanics can complete installation in approximately one to two hours using standard tools.

Will this void my motorcycle warranty?
Modification of exhaust components may affect certain aspects of manufacturer warranty coverage. We recommend consulting your dealer before installation if your motorcycle is still under warranty.

Upgrade your Benelli TNT125 or TNT135 today with this exceptional British-made performance exhaust header and experience the difference that premium engineering and genuine performance gains can make to your riding experience.

Outlet

Single Outlet – single 54mm diameter rolled outlet. Best performing outlet in a road-legal /race. Simple and effective.
Twin Outlet – twin 40mm diameter rolled outlets. This has the ‘best of both worlds’, quieter than the single outlet with baffles inserted, and Louder than the single outlet with the baffles removed. (Both outlets working in the road-legal form).
Carbon Outlet -Our superior outlet range with a choice of a smooth, sleek Oval, ultra-modern Tri-oval, and now our all-new for 2020 Round outlet. These outlets give your exhaust the distinctive, expensive finish without the expensive price tag.
GP Pro Outlet – Comes with a large 63mm diameter slash-cut finish, and can come with and without road-legal baffles.
Stainless_tri-oval_EVO-carbon-outlet-1 The Evo Outlet – Is a new, modern 2020 design. The sleek, tapered lines compliment any road – track or race bike

Materials

Our Exhausts are internally constructed in stainless steel and the outer sleeve can be made in stainless steel, titanium or carbon fiber. CARBON CAN COMPANY ONLY uses the best grade materials.

Polished Stainless Steel – Grade T304 + T409 (a single slip-on exhaust normally weighs 1.9 kilos).
Satin Stainless Steel – Grade T304 + T409 (a single slip-on exhaust normally weighs 1.9 kilos).
Titanium – Grade 2 + 3 mill finish (a single slip-on exhaust normally weighs 1.7 kilos).
Carbon Fibre – 4 x 4 twill prepreg autoclave cured, foiled lined (a single slip-on exhaust normally weighs 1.2 kilos).

Our coloured exhausts have stainless steel sleeves that are painted prior to assembly. The item is electrostatically coated with high-grade polyester powder and cured at 200º-220º deg C giving a durable, smooth and U.V. resistant finish with excellent colour retention. Colours available are matt black, gloss white and gloss blue.

Shape

Round GP – Ø98mm Our smaller round exhaust shape and is usually 250mm Long (this exhaust shape is perfect for the customer who wants a louder sound on a standard sized bike).
Round – Ø110mm Our Normal-sized exhaust shape and can come in sizes from 250mm to 450mm Long. (This is our standard sized exhaust and performs excellently on most bikes).
Oval – working from 110mm Ø is sized 98mm wide and 122mm High and can come in sizes from 250mm to 450mm Long. (This is our slimmest design, for inverted under-seat exhausts, or for customers/Racers who need the slimmest streamlined spacers to ride through).
Tri Oval – working from 110mm Ø is sized 98mm wide and 122mm High and can come in sizes from 250mm to 450mm Long.
(This is our Premium shaped design. (Designed back in 2002′ our company was the first in the UK to produce this exclusive shape, have a look around and see how many UK companies have copied us!!).

All our Road Legal exhausts come with a Road Legal Baffle / Decibel Killer + BSAU ( British Road-Legal ) markings.

All our RACE exhausts do not come with a Road Legal Baffle / Decibel Killer + do not have any BSAU ( British Road-Legal ) markings. and are marked NOT FOR ROAD USE

2024 Road legal exhaust statement:

At Max Torque Cans we prioritise safety and compliance in the world of motorcycle exhausts. Our commitment to adhering to regulations is evident in our product design and labelling, and hence with new updates from ACEM, DVSA and DfT, we are ensuring our exhaust systems are compliant with new and upcoming legislation and regulations. Specifically, two changes detailed below:

Road Legal Exhausts: Our road legal exhausts will have the BSAU stamped markings and be crafted with non-removable baffles, aligning seamlessly with the standards set by ACEM (European Association of Motorcycle Manufacturers). These baffles are an integral part of our design to ensure that your motorcycle exhaust complies with road regulations, providing you with a legal and enjoyable riding experience.

Race Exhausts and Silencers:  For those seeking an exhilarating experience on the track, our race exhausts are engineered to deliver optimal performance. Clearly marked with type approval markings “Not for Road Use” etched into the side, these exhausts are specifically designed for racing applications. This distinction is in line with DVSA policy, ensuring that our race exhausts are suitable for track use, meeting the highest performance standards without compromising on safety.

 

3D View

Please click on the exhaust below to see the 3D model